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The spring you need will be about 1 to 1-1/4" diameter, 4" long and has a rating about 30 lbs. Två nya fulltångeknivar till klara - Two new bushcraft knives finished... Tanto Grind on a Mini Skirmish Blade - WIP Pics, Removable attachments, platen and contact wheel. Weld it in place and then you will be able to place the handles that hold the metal tubing in place so nothing moves or vibrates, On Top of the 17 inch pice make a tilting Tracking wheel holder. Many have used the OBM package with the D plate and 2" idlers as the D plate is the most cumbersome part to fabricate with basic tools.Good luck! Also, I bought a Bench Grinder with 2800RPMCan you suggest the Drive wheel size to attach on that? Made from 2in square tubing and 1.5in square tubing. However the there is no keyway in the bushing, so I used a file to cut one in. Hi,I am making the unit at the moment and its a great design, thank you!I have a question about the pillar. hopefully by the end of the month I can start on it. )One of the main reasons for having variable speed is to slow the belt down when using small wheels. 2x72 Belt Grinder Frame Only. Hope this helps,Best wishes from Canada. I got the wheels from Oregon Blade Maker's eBay store. Having slightly undersized mounting bolts means you can rotate the motor a little bit. I have a motor in which the drive shaft is stepped down in size and not slotted. The tensioning pillar pushes on the spring to put tension on the belt. However, that bench grinder with variable speed would make an excellent buffer or honing machine. The KMG style has the tracking wheel about 1/2 way between the motor and the platen/large wheel. The speed is varied be changing the voltage. An example of a 2 hp industrial drive is a TECO L510 or a lower end (I used this one in my Sayber) Huanyang VFD.As for the glass filled nylon Lightning wheels, I think they are pretty good value. We offer vertical, horizontal 2x72 grinders. I used the oregonknifemaker poly wheels on it. Sorry we got two questions as I screen them to prevent spammers from posting garbage. Hi Trent,Yes it's important to use the 0.188" wall or the 1-1/2" HSS won't go in. Does the VFD Require a 24vdc power supply or could I use a 12vdc? I shimmed with two pieces of PET from a plastic jug. I laid a straight edge on the right side of the wheels and let the string fall. Dan, I am currently building a grinder off of your plans. I have seen a few other builds where they said that the pillar was a bit loose in the receiver and they had to remedy that with plastic shims. Thanks for your ideas. The magnet is mounted in the drive wheel and the Hall effect circuit is positioned near the wheel. and a coat of paint. Cheers Dan ordered steel yesterday so the build can start next week I just need to get hold of a spring now in the UK. That is: 2" - (0.1875" x 2)2" - 0.375" = 1.625". The total cost will be about the same when all is said and done. Tilting motor mount for reverse tracking adjustment. Part J - how was the angle cut and measured on the 3x12 0.188 stock? Hi Danny,Correct. a bit of Black paint and presto.. You will need 3 Handles. Belt Grinder Drive Wheel 7" Diameter, 24mm Shaft for 2X72 Knife Grinder Balanced. Initially, I made the tool rest attach to the flat platen because it was square and easy. 4.8 out of 5 stars 13. This super stout 2x72 belt sander has been designed from the ground up to be versatile - it runs with just about any motor you want to use. SRG 1.5 2x72 1hp Complete Ready to Run Package #1 $ 1,974.94 $ 1,260.00; Type One 1.5 2x72 Belt Grinder/Sander Bare Frame (Sale) $ 500.00 $ 375.00; SRG 1.5 2x72 Belt Grinder/Sander Bare Frame (SALE) $ 550.00 $ 400.00; KB ELECTRONICS KBAC-27D Drive 9520 $ 378.00 Great value.There are two routes you can go with the VFD. If you use a carriage bolt a round hole works. Any reasonably short spring that fits into the vertical receiver that compresses around 30 lbs. I can't find a balance between the bolt not drooping and the wheel not spinning. Had to change the tracking arm due to Belt notFitting So I made a new tracking wheel holderAnd new Arm. Most belt issues are due to tension. nope because I'm building one based off of the plans on your site lol. Very, very nice! It is not because the spring is too stiff (although it is a little stiff) it is that I have a shelf right above the ball. I don't have much experience using a small belt grinder so I don't know which are the most important design features.Thanks again.Tom, Hi Tom,A stepped pulley setup will work fine. It was amazingly easy and I learned a new skill, Welding while I was at it. What is the 1/8 sched 40 pipe used for?3. Works great! To be honest I have never unlocked it from 90°. The last wheel to deal with the drive wheel off the motor. I didn't follow the instructions like I should have and I need to make some "springs" to push the inner tubes to the sides of the outer tubes. There are soooo many motors out there. Usually motors will have a 5/8" or 3/4" keyed shaft. I cut strips about 1" and lubricated with graphite. They are incredible and all of the wheels including drive, tension, and two idlers were 106.00. Versus going with the KBAC-27d, which is as you said plug and play? Hello, First off, thanks for the detailed info! You can also find the details on Drive Parts Direct, at the Toothed Belts. The first is get an all enclosed unit something like the KBAC-27d. This is super reliable. Your entire design was very well thought and simple. When using a 1.5" OD tool arm, this will give you 0.125" total clearance. It acts like a pivot point. I have downloaded the CAD file for the wheels. We have a great online selection at the lowest prices with Fast & Free shipping on many items! Thanks, If my math is correct 0.125" over 12" is 1% or 3.6°. Hi Varun,The grinder will work with 50x2000mm belts. Others put an adjustable work light in there. the other two go in the front of the grinder. thanks for posting this. If I could see a photo of it I could better say. You can add any motor that you want as this design is very flexible. FREE Shipping. What is the pipe on the back of part C for? Any hints or am I worrying to much? If your vertical receiver is not perfectly square on the Z axis you can "tweak" this design with the plastic shims.It's really a set and forget thing. Would a plastic shim be adequate to prevent this or should I go about the task of welding a small strip of metal then grind to fit? Postage and packaging. The motor shaft was too small to fit inside the caster once I popped the roller bearings out. I think that should be enough.I have a question about your platen. Hi Kevin,The second receiver can be used for a tool rest, light or other attachment you may wish to develop down the road. I bought the steel and welded it myself, so the cost of the frame was less than $40, add $5 for paint. What is the screw welded to part C used for? Is it possible to sub 0.188 for those sections? Since its a 1 and a half inch square tube that goes in a 2'' vertical square tube, that leaves a lot of space which cause my pillar to lean forward when pressure is apply. Remember to send me a photo and I'll add yours to the BG-272 Gallery of BuildsCheers!Dan. I just threaded the 1/4" thick tubing for my lockdowns. I wanted to point you to Chris Fall's three part video build on YouTube. I know a guy who added a small cam like lever that pulls down on with little effort. Excellent. LEDs will burn up if you don't limit the current to them. I used the magnet inside the drive wheel and a hall effect IC to make a pulse every revolution of the wheel. I had an idea to make a curved platen for hollow grinding without the big wheel. Most of us getting started cannot afford a $2000 grinder. Please let us know how it goes! Dan. The AMK-77 2 X 72 Belt Grinder includes a 1.5hp motor, a 12" Serrated Wheel and all aluminum parts (except wheels) are blue powder coated. This should be done ideally before welding takes place. I wonder if you could shim the 0.687" section up to 0.75" and fit a 3/4" bore drive wheel on the motor? maybe a used one off something that gets throwed out and can pick one up on the cheap, i hope. Simple theme. Can I send ya a few bucks? I built my own from the basics of your design, but the 2"x2"x.250 steel I purchased could simply not be clearanced enough to fit the 1.5"x1.5" tool arms. This way the wheels and belt can be away from the plate a safe distance." on Step 1, Answer I should have read closer! Building the classic KMG belt grinder. It's very important to ensure the seam is on the left (not the belt side). I can't find any info on what RPM the motor runs at but since I can control the speed I don't see this as too big of an issue. they go on the metal plate the other its 3 inch by 2 and it goes on top. I am trying to figure out a way to make it easier to push the tension arm down. Learn about us and the products we offer on our website. The shim was off the shelf and I interference fit it (pressed) in into the caster. I have enjoyed watching the build and plan to do my own soon. I based the design on Dan Comeau's build. secure the whole thing using Locking nuts. Belt Grinder 2x72 Wheel Set Knife Grinder 4" Drive 5/8" bore 4" Track 2" Idler (4,5/8-4 - 2) 5.0 out of 5 stars 3. Hi there, thanks for the awesome tutorial. I got mine from Cile159. Hi Gregory, Without seeing a photo it's hard to tell where the tracking is off. It's got power and tracks well. You mention that in that main column you ended up putting some shims to increase rigidity.So if drilled your 7/16 holes for the lock-down screws on the side where the weld seam is, when that is locked down and secure, essentially the 1.5x1.5 square tube will be pressing up against the opposite end of the 2x2 tube. but the math looks good for either of these options. The storm door spring works great. (Many make the mistake of getting 0.125" wall and that makes things very loose.Also Yes. Dan, Hi DanThank you for the fast response ☺ I bought these idle wheels and tracking wheel think they are decent quality http://m.ebay.co.uk/itm/Knife-making-x1-50mm-diameter-aluminium-tracking-wheel-for-belt-grinder-sander-/122437231775?hash=item1c81d3e49f%3Ag%3A2r8AAOSwImRYNNFy&_trkparms=pageci%253A321fdbd1-2084-11e7-b0ab-74dbd1806629%257Cparentrq%253A68e96f3315b0a60ce5b522e1ffffd781%257Ciid%253A1 http://m.ebay.co.uk/itm/Knife-making-x2-flat-profile-contact-wheels-for-belt-grinder-sander-/122437232006?hash=item1c81d3e586%3Ag%3ArBgAAOSwj85YNM0y&_trkparms=pageci%253A321fdbd1-2084-11e7-b0ab-74dbd1806629%257Cparentrq%253A68e96f3315b0a60ce5b522e1ffffd781%257Ciid%253A5 I do have some woble/play where the 40mm enters the main 50mm frame I have glued some .25mm plastic shim on to the 40mm shaft hopefully that will resolve that movement Belt tension probably isn't high enough struggling to get a spring here in Scotland I will keep looking maybe adapt it a bit and use an adjustable gas springThanks for all the help really appreciate it will try your suggestions one I reassemble it got it apart painting it at the minute ☺, Dan,Thanks very much for sharing your design and all the support materials. I haven't welded nuts yet. 50mmx50mmx4mm box steel. I am using the same VFD. The countershaft and pulleys can be a source of unwanted vibration and the belt and bearings will take some power away from the belt. Is the Fwd/Rev switch just a simple open/close switch? It didn't seem like my first message was submitted. I recently came across a 1.25hp(I know its not too strong but it was free) treadmill motor and controls. I can get it straight with the tracking wheel but have to nearly go to the extreme to get it tracking properly. Great job.I do have one question. This should be OK, wouldn't you think?I'm thinking really hard on the wheels, but I think the aluminum will win out. Thanks in advance for the help.Ed, Hi Ed, I used 1/4" flat head bolts and countersunk them from the bottom side. Dan, Hi Dan,Great blog and projects you got here. Type One 2x72 Belt Grinder/Sander Frame With Wheels $ 459.95 – $ 549.95; 13PC 2" x 72" CERAMIC/AO STARTER KIT $ 46.99; 1.5" Square Belt Grinder Tooling Arm $ 50.00 – $ 55.00 Dan, Hi Dan, After watching a good amount of VFD videos, doesn't really bother me to hook one up your way, but I think that it will just be easier, and fit My time frame better to go with the KBAC. Also, wrap a few wraps of electrical tape on the center of the drive wheel and see if that helps. I am very proud of the BG272 and use it almost every day. I popped the bearings out and pressed a bushing with a 7/8" inside diameter and broached a keyway. I'm looking into building this same design except I'll be using a pulley instead. And a Flat 3 inches Wide by 5mm thick and 8 Inches long .. All that is missing is the Actual Belt, 2X72 Inches. I'd love to see it if you have a photo or two. top and bottom. The tracking wheel can be slightly off on the X and Y axis, but needs to be very close on the Z axis. If need be you can add a washer or two. Also I used a 40 pound air spring for tension. I just wanted to say thank you for posting the information as in was the one thing that helped me to succeed. 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